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Redesign of the wax application system for paper straw manufacturing at Tembo Paper

Hartog, Thomas, den (2022) Redesign of the wax application system for paper straw manufacturing at Tembo Paper. Design Project, Industrial Engineering and Management.

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Abstract

The research described in this Master’s Design Project concerns a frictional problem between paper and a stationary mandrel during straw winding in the paper straw production process at Tembo Paper. The current lubrication method, wax application by guiding the paper over a wax roll is not efficient due to in-house manufactured replacement consumables, not continuous nature, limited control capabilities, sensitivity to paper surface characteristics, and high waste of the wax lubricant. A scratch test experiment is used to quantify the relation between friction and an applied wax layer height, and a confocal microscope experiment to quantify the relation between roughness and an applied wax layer height, respectively. A friction reduction of up to 50% and a roughness reduction of up to 70% can be achieved for a wax layer height of maximal 15 µm. On the basis of the experimental results and the stakeholder requirements, a wax application method is designed that continuously and automatically applies wax to paper independent of the paper surface characteristics and allows control of the applied wax volume.

Item Type: Thesis (Design Project)
Supervisor name: Bosch, A.J. and Pei, Y.
Degree programme: Industrial Engineering and Management
Thesis type: Design Project
Language: English
Date Deposited: 31 Mar 2023 11:41
Last Modified: 31 Mar 2023 11:41
URI: https://fse.studenttheses.ub.rug.nl/id/eprint/29045

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